The Ultimate Guide to Reinforcement Mats in Bitumen Membranes

WATERPROOF MEMBRANE BASE MAT PROFESSIONAL SUPPLIER

The Ultimate Guide to Reinforcement Mats in Bitumen Membranes

In roofing and waterproofing systems, the reinforcement mat (also called carrier or base mat) is a critical component that impacts the longevity and efficiency of membranes. This guide analyzes and synthesizes three types: Compound Base Mat, Spunbond Polyester Mat, and Polyester Mat, and outlines recommendations for selection based on requirements, material properties, and industry benchmarks.


1. What is a Compound Base Mat?

Definition: A Compound Base Mat is a composite reinforcement made by laminating two or more materials (e.g., fiberglass + polyester, cellulose + fiberglass) to combine the advantages of each.

Key Benefits:

  • High tensile strength due to embedded fiberglass;

  • Superior dimensional stability, with low shrinkage (<0.5%);

  • Excellent resistance to chemical corrosion and aging, ideal for demanding applications.

Applications:

  • Reinforcement in SBS/APP modified bitumen membranes;

  • Waterproofing systems for chemical tanks, basements, and infrastructure;

  • Suitable for industrial roofing and below-grade waterproofing.


2. What is Spunbond Polyester Mat?

Definition: Made using spunbond technology, this mat consists of 100% continuous polyester fibers spun into a uniform nonwoven fabric. It offers a balance of strength and flexibility.

Key Benefits:

  • High tensile performance (350–900 N/5 cm);

  • Excellent permeability, enabling effective asphalt saturation;

  • Thermal stability up to 200 °C with shrinkage <2%;

  • Good bonding with asphalt and coatings.

Applications:

  • Widely used in SBS/APP modified bitumen membranes;

  • Ideal for roofs, tunnels, garages, and other moderately flexible structures.


3. What is Polyester Mat?

Definition: A Polyester Mat refers to traditional needle-punched or chemically bonded polyester nonwoven fabric used in waterproofing membranes.

Key Benefits:

  • High elongation, accommodates structural movement;

  • Cost-effective and widely available;

  • Good basic reinforcement for standard waterproofing needs.

Applications:

  • Residential and commercial roofing membranes;

  • Underlayments in concrete slabs, foundations;

  • Projects with limited structural stress or budget constraints.


4. Comparison Table

Feature Compound Base Mat Spunbond Polyester Mat Traditional Polyester Mat
Structure Multi-layer (e.g., fiberglass + polyester) 100% spunbond polyester Needle-punched/chemically bonded polyester
Tensile Strength Highest High Moderate
Elongation Moderate Medium–High Highest
Dimensional Stability Excellent (<0.5% shrinkage) Good (<2% shrinkage) Basic
Chemical/Aging Resistance Excellent Good Average
Cost High Medium Low

5. How to Choose the Right Base Mat?

Use Case Recommended Material
High-performance waterproofing (industrial/chemical) Compound Base Mat
Versatile roofing with flexibility and strength Spunbond Polyester Mat
Standard residential/commercial use Polyester Mat

Need flexibility? Choose Polyester Mat.
Need strength and chemical resistance? Go with Compound Base Mat.
Need balance? Spunbond Polyester Mat is ideal.


📚 Recommended Technical Sources


✅ Final Thoughts

Choosing the right reinforcement mat is not just about cost—it’s about project longevity, durability, and safety. Here’s what you should do:

  • Know your project’s movement and stress conditions;

  • Consider long-term exposure to heat, UV, and chemicals;

  • Choose a mat that matches the membrane type and environment.

For detailed datasheets, safety certifications, or supplier quotes, feel free to check the links above or contact a certified waterproofing system provider.

Contact Us

Weifang Guanlong Waterproof Material Co., Ltd.Your reliable partner for high-quality materials and professional support.

📞 Phone/WhatsApp: +86 18263668883
🌐 Website: glwaterproof.com/product/
📧 Email: guanlinguoji@126.com

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