Description
The working principle can be divided into 4 steps.
- To paving the fluff cotton fiber on the production beginning by pipelines.
- Dip coat the cotton layer by starch .
- Combine the fiberglass mesh and cotton layer together.
- Drying the combined mat and cutting edges to get the ready rolls.
- Scale of production：
According to the product broadband 1 meter, product specifications 3X3、4X4、5X5、6X6、7X7，Working 24 hours a day, production of compound mat per day 50000 meters.
- Raw material：
Denim cotton percentage＞70%，A cotton fiber with a length of about 20mm.
- Dip gluematerial：
Food starch (preferably corn starch).
Reinforced fiberglass mesh material：
Specification：3X3、4X4、5X5、6X6、7X7
- Product specification：
The width is 1 meter, and the specifications are divided into 3X3, 4X4, 5X5, 6X6 and 7X7 according to the glass fiber mesh specifications.
- Line speed：
0-30m/min
- Installed power：
Total installed power of the production line: 47.5KW(excluding boiler power).
- Main workshop size：
(length > 26)×(width > 8)×(height > 5)m
- Artificial requirements：
The whole production line should be equipped with 3 operators (excluding boiler workers and Technician worker).
Male worker :1 person (age < 50)
Worker :3 (age < 50)
- Publicworks：
Power consumption: The whole production line adopts three-phase and four-wire alternating current，380V/220V，50Hz。
Water for glue production: 24 hours water consumption:12Ton.
Steam boiler: recommended 1 ton/h。
Steam pressure：0.3-0.4Mpa
Attached figure: process flow chart of compound mat production:
